Print methods compared
| Method | Best for | Feel | Durability |
|---|---|---|---|
| Screen printing | Bulk orders, 1–3 colours, simple logos | Sits on the fabric, slightly raised | Very high — survives hundreds of washes |
| DTF transfer | Full-colour designs, photographs, small runs | Soft, flexible film | High with correct washing |
| DTG (direct to garment) | Photorealistic art, gradients, one-offs | Sinks into the fabric, softest | Good, fades gradually |
| Sublimation | White polyester only, all-over prints | Invisible — part of the fabric | Excellent on polyester |
Fabric, GSM and fit
- 160–180 GSM cotton — everyday promotional tee. Light, affordable, slightly transparent in white.
- 180–200 GSM combed cotton — the sweet spot for merch people actually keep wearing.
- 200–240 GSM heavyweight — premium streetwear feel, holds shape after washing.
- Polyester / blends — for sports and jerseys: wicks sweat, works with sublimation.
- Fit — regular fit suits mixed-size team orders; oversized fits sell better as merch.
Minimum quantity and pricing
Screen printing has a setup cost per colour, so very small quantities are better done with DTF. Indicative bulk market ranges (shirt + print):
| Quantity | Approx. per piece |
|---|---|
| 1–10 pieces | ₹450 – ₹900 |
| 25–50 pieces | ₹320 – ₹600 |
| 100+ pieces | ₹240 – ₹450 |
| 500+ pieces | ₹200 – ₹380 |
Add ₹50–₹150 for a heavier GSM tee or a second print location (sleeve or back). Prices move with cotton rates and design complexity — check the live price on apparel.
What to check before you approve the proof
- Size chart — Indian and international sizes differ. Share the exact chest and length measurements with your team rather than just S/M/L.
- Colour of the blank — a design with white in it disappears on a white or yellow shirt.
- Print size and position — a 12-inch chest print is a statement; a 3-inch logo is a uniform.
- Wash care — turn inside out, cold wash, no direct iron on the print.
- Names and numbers — collect the exact spelling list before printing; corrections mean reprinting that piece.
Popular uses in Patna
College cultural and tech fests, hostel batches, startup offsites and hackathons, marathon and cycling groups, political and social campaigns, school annual days, wedding parties, restaurant and delivery staff uniforms, and small clothing brands producing their first capsule run.
Timeline for bulk apparel orders
Artwork approval plus production for a bulk run typically takes about a week; screen printing with multiple colours and large sizes can take longer. Start at least 10–15 days before your event date, keep a buffer for size exchanges, and order 3–5% extra pieces for last-minute additions. Delivery covers Patna — Kankarbagh, Boring Road, Rajendra Nagar, Patliputra Colony, Danapur and more — and ships across India.
Frequently asked questions
What is the minimum order for custom t-shirts?
Single pieces are possible with DTF or DTG. Screen printing becomes economical from around 25–50 pieces per design because of the screen setup cost.
Which printing method lasts longest on cotton?
Screen printing. The ink bonds deeply with the fabric and survives hundreds of washes when washed correctly. DTF is a close second if the transfer is pressed properly.
How much does t-shirt printing cost in Patna?
Indicative bulk rates are roughly ₹450–₹900 per piece for 1–10, ₹320–₹600 for 25–50, and ₹240–₹450 at 100+, including the print. Fabric GSM and print size change the final price.
Can you print on hoodies, caps and tote bags?
Yes — the same methods work on hoodies, sweatshirts, caps, tote bags and jackets. Different blanks carry different base prices, so confirm each item before confirming the order.
How long does a bulk t-shirt order take?
About a week after artwork approval for most bulk runs, longer for multi-colour screen printing or very large quantities. Order 10–15 days before your event as a safety margin.
